April 2019, in the corridors of our offices I picked a statement made by a young consultant about one of his clients: "It's a real mess in their warehouse, they do not manage storage and have no defined storage locations. They lose an incredible amount of time searching for goods. Introducing RFID tags would allow … Continue reading Will 5S resist 4.0 tech?
March 2019, eight years after its official launch and many experiments, Industry 4.0 is on the brink, looking at the chasm. For the concept Industry 4.0 to become reality, it has to move from a random collection of scattered Proofs of Concept to full-scale projects. It must convince a critical mass of decision makers, users … Continue reading Industry 4.0 on the edge of the chasm
For many people, a Cyber-Physical System sounds like something from a science-fiction movie. For those familiar with Industry 4.0 and the smart factories, it should make sense as an integrated system combining sensors, embedded software and actuators. How about an everyday example to understand it the easy way? >Lisez cet article en français You may … Continue reading Industry 4.0 @home: riding a Cyber-Physical System
I hear and read it periodically: executives giving feedback about their smart factory implementation highlight “the real-time capability given to teams to react to any drift or early warning about machine condition”. To many listeners or readers, this resonates. In paper-and-pen days, data collection and analysis was painstakingly slow, often inaccurate and most often led … Continue reading Ready to gain from smart factory real time capability?
This post is inspired by an article titles “Future Factory: How Technology Is Transforming Manufacturing“, published April 8, 2018 on https://www.cbinsights.com https://www.cbinsights.com/research/future-factory-manufacturing-tech-trends/ Until recently, when factories were called black boxes, it meant that flows, processes or operations were so difficult to understand that they appeared like “black boxes” in which the magic simply happened. Or … Continue reading Factories of the future may be black boxes, because they need no lighting.
In the hype of digital transformation, the appeal of new technologies and the hope to buy turnkey solutions to lasting problems may eclipse the good old Lean, even so all the potentials of the latter haven't been fully exploited. Now here are 5 good reasons not to ditch Lean too quick: Digitizing wasteful activities is … Continue reading Digital transformation: 5 good reasons not to ditch Lean too quick
I recently came across a post explaining why it is urgent to start going Industry 4.0 with collecting big data. The rationale is built on the example of social media companies who base their business model on big data and paved the way to industry at large. The pitch Just as the social media companies … Continue reading Industry 4.0: Beware of the vendor wonderland
The digital twin is the virtual and digital copy of a factory allowing monitoring, post-mortem analyses, simulations, stress tests, machine learning and much more. As a Lean practitioner having started his Lean experience in the 1980s, I faced the difficulty to get engineers, techs and sometimes foremen to the shopfloor to assess and understand the … Continue reading Lean and the digital factory: is the digital twin the new gemba?
Smart factories, industry 4.0, IIoT and everything else covered by the digital transformation umbrella raises fear about the future of human jobs, or to be more specific, the income source of employees. To my surprise some promoters of these factories of the future have a ridiculously simple solution: convert the actual workers into process supervisors … Continue reading Smart Factories: Converting workers into problem solvers?
What is value? What is a customer willing to pay? Since Lean Thinking and Lean principles are around, many organizations strive to bring more value to the customer. But apart from reducing costs what levers do they have to bring more value to theirs customers? The article titled “The Elements of Value” published in the … Continue reading 30 elements of value, entrepreneur’s food for thoughts